Company Profile
Fujian Zhoukai New Materials Co., Ltd.
A company integrating R&D, melting, forging, sales, and after-sales service for special metal materials. A manufacturer dedicated to producing high-end "precision-pure" specialty alloy steels.
Production Capacity Vision
Capable of producing 40,000 metric tons of high-purity alloy new materials annually.
Product Applications
The product is widely used across China market in: semiconductor, aerospace, marine shipping, nuclear energy, petrochemical, and rail transit industries.
Deep integration of industry, academia, and research
The company has established strategic partnerships with top domestic universities to form high-level research teams. Together, we are tackling key challenges and breaking through technical barriers in ultra-high purity smelting and precision forging.
Fujian Zhoukai New Material Co., Ltd. - Main Factory and Equipment:
Fujian Zhoukai New Materials Co., Ltd. covers a total area of 31 Acre, featuring 40,000 square meter of modern production workshops and 4000 square meter of specialized R&D centers.
- VIM: USA Consarc VIM Vacuum Induction Melting Furnace: 1 unit of 12 metric tons, 1 unit of 6 metric tons.
- ESR: USA Consarc Electroslag Remelting Furnace with Atmosphere-Protected: 1 unit of 10 metric tons, 4 units of 5 metric tons.
- VAR: Vacuum Arc Remelting Furnace: 2 units of 12 metric tons, manufactured by ALD (Germany).
- Lanshi Heavy Industry Rapid Forging Hydraulic Press Unit: 1 set of 10MN.
Fujian Zhoukai New Materials Co., Ltd. aterials Co., Ltd. invites partners to join us in advancing the localization and self-reliance of high-quality, high-purity alloy materials, contributing "Zhoukai Power" to China's transformation from a manufacturing giant to a manufacturing leader.
Spirit of enterprise
Refined and refined, quality control
serve sincere heart, green and sustainable
About Us
Company Facilities
VIM (Vacuum Induction Melting) is a metallurgical melting process that melts metals and alloys by electromagnetic induction under high‑vacuum environment.
It heats the charge inside a water‑cooled copper crucible via induction coils in vacuum, effectively removing gases such as hydrogen, oxygen and nitrogen, reducing impurity content. Widely used for producing high‑quality special alloys, superalloys, titanium‑based alloys and high‑grade steel ingots.
USA Consarc VIM Vaccum Induction Melting Furance
ESR (Electro‑Slag Remelting) is an advanced secondary metallurgy refining process. A consumable electrode made of pre‑melted alloy is remelted by the heat generated from electric current passing through high‑temperature molten slag. Liquid metal droplets pass through the slag bath to realize desulfurization and inclusion removal, then solidify directionally in the water‑cooled mould to obtain dense, homogeneous high‑quality ingots. ESR furnace is widely applied for superalloys, tool steels, high‑strength steels and special‑purpose alloys.
USA Consarc Electroslag Remelting Furance with Atmosphere-Protected
VAR (Vacuum Arc Remelting) is a secondary vacuum remelting metallurgical process. A consumable electrode is melted by high‑temperature electric arc under high‑vacuum condition. Molten metal droplets fall into a water‑cooled copper crucible, where they solidify directionally to form a refined ingot. The vacuum environment promotes degassing of hydrogen, oxygen and nitrogen, reduces volatile impurities and improves ingot compactness and microstructure uniformity. VAR furnace is mainly used for superalloys, titanium alloys and high‑reactive special metals, commonly combined with VIM to form the classic VIM‑VAR production route.
VAR Vaccuum Arc Remelting Furance
LS Heavy‑Industry High‑Speed Forging Hydraulic Press Unit is a domestic self‑developed large‑scale free‑forging hydraulic equipment manufactured by Lanzhou LS Heavy‑Machinery Co., Ltd. It consists of hydraulic press mainframe, forging manipulators, material handling robots and auxiliary systemsLS Group. Adopting pre‑stressed combined frame structure, either pull‑down or push‑down double‑column layout, the unit features high forging stroke frequency, fast response hydraulic system and precise position control. Supported by PLC‑based multi‑level intelligent control system, it can realize manual, semi‑automatic and fully‑automatic linked forging operations, completing upsetting, drawing out, punching, stretching on mandrel and other free‑forging processes兰州兰石重.... It is widely used for hot working of superalloys, titanium alloys, tool steels, stainless steels and high‑strength alloy steels. Frequently matched with VIM‑ESR / VIM‑VAR remelted ingots, it performs cogging and open‑die forging for aerospace, energy and advanced‑material industries.
Lanshi Heavy Industry rapid forging hydraulic press unit : 10 MN
Under high‑vacuum or inert protective‑gas atmosphere, it performs stress‑relief annealing, recrystallization annealing and solution treatment for stainless‑steel, superalloy and precision‑forged workpieces. The 316L liner delivers excellent corrosion‑resistance, reduces iron‑contamination and avoids oxidation of workpieces during heating and cooling cycles. Equipped with high‑performance vacuum pumping set and multi‑segment programmable temperature control system, it ensures uniform temperature distribution inside the chamber. It is commonly used for post‑forging heat treatment of remelted ingots from VIM‑ESR / VIM‑VAR processes to homogenize microstructure and eliminate residual forging stresses.
Vertical Vacuum Annealing Furance
Lathe is a fundamental metal‑cutting machine tool. The workpiece rotates around the main spindle, while stationary cutting tools perform turning operations to remove excess material. It is mainly used for machining cylindrical, conical, circular‑arc and threaded surfaces of rotary parts. Typical processes include turning outer diameter, inner bore, end face, grooving, threading and parting off.
engine lathe
Band‑saw machine is a metal cutting machine tool widely used in steel plants and special‑metallurgy workshops. It uses an endless circulating band‑saw blade as cutting tool. The continuous rotating saw band feeds into workpieces to realize high‑efficiency sawing and cutting of metal billets, ingots, forged blanks and electrode stocks.
metallurgical band saw
Contact Us
Sales Manager: Shen Chunxiang
Tel: 0086-18705910372
WeChat: 18705910372
Mailbox: romney@zhoukai.com.cn
Sales Manager: Zhang Sheng
Tel: 0086-18705910515
WeChat: 15962787432